Transformer(XFMR) assembly line

Transformer Assembly Line (TAL) Functional Summary

I. Conveying System Functions

1. Roller Conveying Line (RCL)

   
   

• Structure: Metal rollers

  
  

• Function: Transfers large transformer shells/finished products

  
  

• Compatibility: Forklift/crane-assisted loading/unloading

  
  

2. Plate-Chain Conveying Line (PCCL)

   
   

• Structure: Heavy-duty metal chains/plates (ton-level capacity)

  
  

• Function: Transfers cores/active parts

  
  

• Application: Body assembly & final assembly processes

  
  

3. Belt Conveying Line (BCL)

   
   

• Traits: Flexible/low-noise

  
  

• Function: Feeds/sorts small parts (silicon steel sheets/enameled wires)

  
  

4. Double-Speed Chain Line (DSCL)

   
   

• Mechanism: "Fast-slow switching" chain plates

  
  

• Function: Precision positioning (e.g., winding placement on body)

  
  

II. Core Advantages

1. Process Automation

   
   

• AGVs replace roller tables for flexible path planning

  
  

• AI visual inspection (winding tightness/insulation defects)

  
  

• Automatic defect sorting (zero manual intervention)

  
  

• ↓ Process waiting time

  
  

2. Equipment Collaboration

   
   

• Conveyor ↔ Winding machine/welding robot signal linkage

  
  

• "Completion signal" triggers automatic coil transfer

  
  

3. Multi-Product Adaptability

   
   

• Adjustable positioning stops

  
  

• Rail change mechanisms

  
  

• Programmable speed settings

  
  

• Supports 10kV/35kV transformer rapid switch