Charging pile assembly line

Charging Pile (CP) Production Line Technical Overview

I. Production Line Configuration

1. Conveying System

• 1.8m/2.4m standard segments (Nuogan design).

• Independent drive per section → each functions as an assembly station (1 CP/station).

• Upper/Lower lines use KBK hoists and gantry cranes for shell transfer.

• Empty pallets managed by auto-palletizer → transfer cart → KBK repositioning.

• Powered Raceway Conveyor (PRC): Tray-based transfer system with quick-change fixtures for multi-model CPs.

• Material Handling:

• Modular Sections:

II. Intelligent Control Logic

1. Station Workflow:

• Next station sensor checks vacancy:

• If vacant: Press "Convey" button → rollers activate → CP advances.

• If occupied: Button disabled → system locked.

• Arrival: Stopper blocks tray → rollers halt automatically.

• Transfer Request:

Integrated Capabilities

• Precision Assembly: Modular stations enable parallel processing.

• Automated Testing: In-line functional/safety validation.

• Intelligent Management: MES-driven real-time monitoring.

Key Benefits

• Structural Integrity: Ensures DC-CP stability/safety (UL 2594 compliant).

• Efficiency: 30% faster cycle time vs. manual lines.

• Quality: Defect rate ≤0.5% via automated error-proofing.